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It is interesting to follow the evolution of various components from conventional lathes to ultra-precision machines The machine base started off with cast iron as it has good damping characteristics and the ability to retain lubricants As the requirements increased, the use of durobar bedways mounted on granite and epoxy granite became common especially in ultra-precision applications The natural granite base ensures maximum rigidity and thermal stability The base is isolated from the frame by solid vibration isolation supports while the machine frame is supported by levelling type rubber isolation supports (Figure 59) The combination of this arrangement damps out any vibration to ensure excellent precision Slide bearings have evolved from roller bearings, air bearings, air and magnet combination bearings to the current technology of oil hydrostatic bearings in ultra-precision machines High-grade Fig 59: A granite base with isolation mounts [4] roller bearings are also used in certain machines so that the required movement as shown in Figure 54 (b) is obtained The current spindle bearings mostly use aerostatic bearings and occasionally oil hydrostatic bearings An electric motor or an air turbine can drive the spindles, with the latter being in the development stage of spindle systems that are used in ultra-precision machining applications Most ultra-precision spindles utilize the integral shaft technology, which does not require any coupling between the rotor and the spindle This allows for a higher stiffness and reduces vibration The principle of hydrostatic bearings is introduced in 6, whereas that of aerostatic bearings is dealt with in 7 Conventional machines have either a lead screw drive or a ball screw drive Further evolution took place with the introduction initially of friction drives and recently of linear motor drives that are now widely used for ultra-precision machines The principles behind these drive systems are discussed in a later section Finally, the workholding system has changed from the three-jaw chuck, which is commonly used in the conventional lathe to the vacuum chuck in ultra-precision machines (Figure 510 and Figure 511) The vacuum system for the spindle is supplied complete with an air operated vacuum generator (Venturi type) and the necessary piping, valves and gauging The vacuum chuck is of a high-quality surface finish, which is needed for the application of a vacuum The workpieces are usually attached to the vacuum chuck using adhesives or fixtures Conventional chucks are not used because the excessive forces associated with them may cause distortion Collets and diaphragm chucks can also be used Collets are still being employed to help the grinding spindle hold the grinding attachment The feedback system evolves from the rotary encoder to the laser scale All the differences in machine elements and components mainly serve to support the higher requirements of accuracy, tolerance, stiffness and speed associated with ultra-precision applications.

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Acceptability is as agreed upon between user and supplier (AABUS) Furthermore, the voltage applied during the test is a variable, although the specification recommends 100VDC for material evaluations The CAF Resistant Keyword essentially means that the laminator has conducted some level of CAF testing on the material and/or has optimized some element of the system to reduce CAF propensity When reviewing a laminator s CAF test results, the user should know what applied voltage was used and if that is sufficient for the user s product reliability requirements, the test population, and the distribution of the failed nets as a function of the interaction of distance and time 272122 RoHS-Compliant The Keyword RoHS Compliant is also descriptive, intended to convey that the laminate is sufficiently thermally robust to withstand the rigors of lead-free reflow assembly temperatures.

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For a more quantitative approach, look for materials that comply with slash sheets that show results for time to delamination (Td) by thermal mechanical analyzer (TMA)This test is optional and the results, given in minutes to delaminate at three benchmark levels of 260, 288, and 300 C, are minimums The establishment of these levels and the minimum time to delamination puts a laminate in the class of the more thermally robust materials, but does not guarantee any minimum performance for a particular multilayer board (MLB) in its specific assembly temperature exposures Table 272 shows elements defined in the slash sheets in IPC-4104 Table 273 shows 20 slash sheets from the 55 in IPC-4101B, and some of the key elements from over a dozen listed properties 272.

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2 Critical Properties In addition to providing circuit interconnection, a multilayer printed wiring board (MLPWB) provides the electrical and mechanical platform for the system This means that the electrical and thermal properties of the ML-PWB material are very important for the proper functioning of the system Among the properties of importance are dielectric constant, Dk (also known as Er); dielectric loss, Df (or tan d ); glass transition temperature, Tg; time to delamination,Txxx; thermal decomposition temperature,Td; coefficient of thermal expansion, CTE; and moisture absorption The following sections discuss the importance of these properties to an ML-PWB substrate 27221 Electrical Properties Electrical properties include the dielectric constant and dielectric loss 272211 Dielectric Constant (Dk) Impedance and transmission speed are both affected by Dk.

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